MICROBE - 4 Probe Weld Scanner
MICROBE - 4 Probe Weld Scanner
Enjoy the versatility of the MICROBE - 4 Probe Weld Scanner with features that include: an integrated encoder that tracks positional movement. An ergonomic handle for comfort and control. A brake that maintains a scanner position when required. Additional magnetic wheels offer an increase of magnetic attraction to the scan surface. The combination of these features all adds up to a superior manual magnetic scanner experience.
Part ID: BTG007
Perform four probe weld scanning with ease.
FEATURES
MODULAR DESIGN
The MICROBE scans on non-ferrous surfaces with a ROTIX conversion kit. The MICROBE can augment a ROTIX system.
UMBILICAL
The removable MICROBE umbilical is the transmission point of the positional encoded signals to a user's instrument. Plug-in optional accessories for two-axis scans as well.
BRAKE SYSTEM
A brake is provided to lock the scanner's location in a required position.
MAGNETIC WHEELS
The magnetic wheels are coated with urethane to reduce the effects of foreign debris obstructing scanner motion. Dual magnetic wheels add to the magnetic attraction.
REMOVABLE HANDLE
The MICROBE has a removable handle that allows easy access to protected connections and cable management.
BUILT-IN ENCODER
The integrated encoder maintains a meticulous record of travel. The encoder output is fully compatible with all standard instruments.
PROBE HOLDERS
The extremely adjustable slip joint probe holders accommodate most major types of phased array and TOFD wedges. Perform simultaneous TOFD (time-of-flight diffraction) and phased array inspection.
WARRANTY
JIREH backs this product with a limited 3-year warranty
KIT CONTENTS
SCANNER
MICROBE cart with one-axis encoder
PARTS & ACCESSORIES
MICROBE umbilical housing, 5 m (16.4 ft) cable length (2-axis compatible, optional encoder required)
Slip joint phased array probe holders, standard, drop arms x2
Slip joint TOFD probe holders, short, drop arms x2
35 cm (13.8 in) frame bar
25 cm (9.8 in) frame bar
MICROBE/ROTIX rear pivot
Additional magnetic wheels x2
Probe holder spare parts kit
Probe holder arm set, Long, drop arm x2
4 mm ID irrigation kit (7/16 in quick connect)
User manual
Rugged carrying case
TOOLS
3 mm hex driver
Wrench for pivot button adjustment
COMPONENT IDENTIFICATION
CART
The MICROBE Cart contains the built-in positional encoder, while the removable handle allows for cable management and access to the umbilical.
FRAME BAR
Various lengths of frame bars, to which the probe holders and accessories mount, are available.
PHASED ARRAY SLIP JOINT PROBE HOLDERS
The versatile slip joint probe holder carries the phased array wedge with seemingly endless adjustment possibilities.
MAGNETIC WHEELS
The magnetic wheels maintain scanner contact with the inspection surface. Add additional magnetic wheels to double the magnetic attraction.
BRAKE
A brake prevents the MICROBE from unwanted rolling on a scan surface.
UMBILICAL
A vital component to the MICROBE, the umbilical housing is a plug-in for optional Y-axis accessories. As well, the umbilical exports encoder signals to the user’s instrument and acts as a means of cable management.
TOFD SLIP JOINT PROBE HOLDERS
Mount TOFD wedges to the slip joint probe holders.
SPECIFICATIONS
GENERAL
Pipe Range, 4 Probe, Circumferential: 8.8 cm (3.5 in) to flat
Pipe Range, 2 Probe, Circumferential: 3.8 cm (1.5 in) to flat
Pipe Range, Longitudinal: 7.6 cm (3.0 in) to flat
Pipe Range, Inner Diameter: 152.4 cm (60 in) to flat
Encoder Resolution: 19.1 counts/mm (485.1 counts/inch)
Probe Holding Capacity: 2 TOFD probes
Umbilical Length: 5 m (16.4 ft)1
Inspection Surface: Ferrous
RADIAL CLEARANCE
Radial Clearance: 9.1 cm (3.58 in)
SIZE & WEIGHT
Cart Height: 8.1 cm (3.2 in)
Cart Width (dual wheel): 10 cm (3.9 in)
Cart Length: 17.2 cm (6.8 in)2
Cart Weight: 0.77 kg (1.7 lb)3
Shipping weight: 7.44 kg (16.4 lb)4
ENVIRONMENTAL SPECIFICATIONS
Operating Environment: -20°C (-4°F) to 50°C (122°F)
Environmental Sealing: Dust-tight, watertight (not submersible)
PHASED ARRAY PROBE HOLDER SPECIFICATIONS
Minimum Wedge Width: 17.1 mm (0.7 in)
Maximum Wedge Width: 57.6 mm (2.3 in)5
TOFD PROBE HOLDER SPECIFICATIONS
Minimum Wedge Width: 17.1 mm (0.7 in)
Maximum Wedge Width: 45 mm (1.8 in)5
PROBE HOLDER PIVOT BUTTONS
01
Pivot Hole Size: 8.0 mm (0.315 in)
Wedge Type: Olympus PA
Hex Size: 9.53 mm (3/8 in)
02
Pivot Hole Size: 5.0 mm (0.197 in)
Wedge Type: Olympus TOFD, Olympus A27 DMA
Hex Size: 9.53 mm (3/8 in)
03
Pivot Hole Size: 2.7 mm (0.106 in)
Wedge Type: Sonatest DAAH PH
Hex Size: 9.53 mm (3/8 in)
04
Pivot Hole Size: 9.5 mm (0.375 in)
Hex Size: 11.1 mm (7/16 in)
06
Pivot Hole Size: 3.0 mm (0.118 in)
Hex Size: 9.53 mm (3/8 in)
07
Pivot Hole Size: 2.3 mm (0.09 in)
Hex Size: 9.53 mm (3/8 in)
08
Pivot Hole Size: Conical Head
Hex Size: 9.53 mm (3/8 in)
09
Pivot Hole Size: 5 mm (0.197 in)
Wedge Type: Internal Zetec PA/TOFD, Phoenix TOFD
Hex Size: 9.53 mm (3/8 in)
11
Pivot Hole Size: 5.6 mm (0.221 in)
Hex Size: 9.53 mm (3/8 in)
