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MICROBE - 4 Probe Weld Scanner

MICROBE - 4 Probe Weld Scanner

Enjoy the versatility of the MICROBE - 4 Probe Weld Scanner with features that include: an integrated encoder that tracks positional movement. An ergonomic handle for comfort and control. A brake that maintains a scanner position when required. Additional magnetic wheels offer an increase of magnetic attraction to the scan surface. The combination of these features all adds up to a superior manual magnetic scanner experience.

Part ID: BTG007

Perform four probe weld scanning with ease.

FEATURES

MODULAR DESIGN

The MICROBE scans on non-ferrous surfaces with a ROTIX conversion kit. The MICROBE can augment a ROTIX system.

UMBILICAL

The removable MICROBE umbilical is the transmission point of the positional encoded signals to a user's instrument. Plug-in optional accessories for two-axis scans as well.

BRAKE SYSTEM

A brake is provided to lock the scanner's location in a required position.

MAGNETIC WHEELS

The magnetic wheels are coated with urethane to reduce the effects of foreign debris obstructing scanner motion. Dual magnetic wheels add to the magnetic attraction.

REMOVABLE HANDLE

The MICROBE has a removable handle that allows easy access to protected connections and cable management.

BUILT-IN ENCODER

The integrated encoder maintains a meticulous record of travel. The encoder output is fully compatible with all standard instruments.

PROBE HOLDERS

The extremely adjustable slip joint probe holders accommodate most major types of phased array and TOFD wedges. Perform simultaneous TOFD (time-of-flight diffraction) and phased array inspection.

WARRANTY

JIREH backs this product with a limited 3-year warranty

KIT CONTENTS

 

 

SCANNER

MICROBE cart with one-axis encoder

PARTS & ACCESSORIES

MICROBE umbilical housing, 5 m (16.4 ft) cable length (2-axis compatible, optional encoder required)
Slip joint phased array probe holders, standard, drop arms x2
Slip joint TOFD probe holders, short, drop arms x2
35 cm (13.8 in) frame bar
25 cm (9.8 in) frame bar
MICROBE/ROTIX rear pivot
Additional magnetic wheels x2
Probe holder spare parts kit
Probe holder arm set, Long, drop arm x2
4 mm ID irrigation kit (7/16 in quick connect)
User manual
Rugged carrying case

TOOLS

3 mm hex driver
Wrench for pivot button adjustment

COMPONENT IDENTIFICATION


CART

The MICROBE Cart contains the built-in positional encoder, while the removable handle allows for cable management and access to the umbilical.

FRAME BAR

Various lengths of frame bars, to which the probe holders and accessories mount, are available.

PHASED ARRAY SLIP JOINT PROBE HOLDERS

The versatile slip joint probe holder carries the phased array wedge with seemingly endless adjustment possibilities.

MAGNETIC WHEELS

The magnetic wheels maintain scanner contact with the inspection surface. Add additional magnetic wheels to double the magnetic attraction.

BRAKE

A brake prevents the MICROBE from unwanted rolling on a scan surface.

UMBILICAL

A vital component to the MICROBE, the umbilical housing is a plug-in for optional Y-axis accessories. As well, the umbilical exports encoder signals to the user’s instrument and acts as a means of cable management.

TOFD SLIP JOINT PROBE HOLDERS

Mount TOFD wedges to the slip joint probe holders.

SPECIFICATIONS

 
 
 
 

    

GENERAL

Pipe Range, 4 Probe, Circumferential: 8.8 cm (3.5 in) to flat
Pipe Range, 2 Probe, Circumferential:
 3.8 cm (1.5 in) to flat
Pipe Range, Longitudinal: 7.6 cm (3.0 in) to flat
Pipe Range, Inner Diameter: 152.4 cm (60 in) to flat
Encoder Resolution: 19.1 counts/mm (485.1 counts/inch)
Probe Holding Capacity: 2 TOFD probes
Umbilical Length: 5 m (16.4 ft)1
Inspection Surface: Ferrous

RADIAL CLEARANCE

Radial Clearance: 9.1 cm (3.58 in)

SIZE & WEIGHT

Cart Height: 8.1 cm (3.2 in)
Cart Width (dual wheel): 10 cm (3.9 in)
Cart Length: 17.2 cm (6.8 in)2
Cart Weight: 0.77 kg (1.7 lb)3
Shipping weight: 7.44 kg (16.4 lb)4

ENVIRONMENTAL SPECIFICATIONS

Operating Environment: -20°C (-4°F) to 50°C (122°F)
Environmental Sealing: Dust-tight, watertight (not submersible)

PHASED ARRAY PROBE HOLDER SPECIFICATIONS

Minimum Wedge Width: 17.1 mm (0.7 in)
Maximum Wedge Width: 57.6 mm (2.3 in)5

TOFD PROBE HOLDER SPECIFICATIONS

Minimum Wedge Width: 17.1 mm (0.7 in)
Maximum Wedge Width: 45 mm (1.8 in)5

PROBE HOLDER PIVOT BUTTONS


01

Pivot Hole Size: 8.0 mm (0.315 in)
Wedge Type: Olympus PA
Hex Size: 9.53 mm (3/8 in)

02

Pivot Hole Size: 5.0 mm (0.197 in)
Wedge Type: Olympus TOFD, Olympus A27 DMA
Hex Size: 9.53 mm (3/8 in)

03

Pivot Hole Size: 2.7 mm (0.106 in)
Wedge Type: Sonatest DAAH PH
Hex Size: 9.53 mm (3/8 in)

04

Pivot Hole Size: 9.5 mm (0.375 in)
Hex Size: 11.1 mm (7/16 in)

06

Pivot Hole Size: 3.0 mm (0.118 in)
Hex Size: 9.53 mm (3/8 in)

07

Pivot Hole Size: 2.3 mm (0.09 in)
Hex Size: 9.53 mm (3/8 in)

08

Pivot Hole Size: Conical Head
Hex Size: 9.53 mm (3/8 in)

09

Pivot Hole Size: 5 mm (0.197 in)
Wedge Type: Internal Zetec PA/TOFD, Phoenix TOFD
Hex Size: 9.53 mm (3/8 in)

11

Pivot Hole Size: 5.6 mm (0.221 in)
Hex Size: 9.53 mm (3/8 in)

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