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MICROBE - 2 Probe Weld Scanner

MICROBE - 2 Probe Weld Scanner

The MICROBE combines precision encoding with uncomplicated probe holding to deliver an exceptional compact scanning experience. Each part of the scanner is designed to allow quick setup and ease of use, from the handle that routes cables and hoses to the brake that holds the scanner in place and the modular design that allows two probes to be configured in a myriad of ways. This small handheld weld scanner with a built-in encoder and magnetic wheels offers the flexibility to carry phased array or TOFD probes on ferrous surfaces.

Part ID: BTG006

Move two probes around ferrous piping and vessels.

FEATURES

MODULAR DESIGN

The overwhelming flexibility of the MICROBE design allows for many scanning opportunities, even adapting to non-ferrous surfaces with a ROTIX conversion kit.

UMBILICAL

The removable MICROBE umbilical is the transmission point of the positional encoded signals to a user's instrument. Plug-in optional accessories for two-axis scans as well.

BRAKE SYSTEM

A brake is provided to lock the scanner's location in a required position.

WHEELS

The magnetic wheels are coated with urethane to reduce the effects of foreign debris obstructing scanner motion. To further increase the system's flexibility, the wheels are stackable to increase the magnetic attraction when required.

REMOVABLE HANDLE

The MICROBE has a removable handle allowing easy access to protected connections and providing cable management.

BUILT-IN ENCODER

A positional encoder is integrated into the body of the MICROBE. The encoder output is fully compatible with all standard instruments.

PROBE HOLDERS

The extremely adjustable slip joint probe holders accommodate most major types of phased array and TOFD wedges.

PHASED ARRAY OR TOFD

This kit contains the appropriate probe holder arms to carry phased array or TOFD probes.

WARRANTY

Enjoy a 3-year limited warranty on all products.

KIT CONTENTS

 

 

SCANNER

MICROBE cart with one-axis encoder

PARTS & ACCESSORIES

MICROBE umbilical housing, 5 m (16.4 ft) cable length (2-axis compatible, optional encoder required)
Slip joint probe holders x2
Phased array arm set, standard, drop arms x2
TOFD arm set, short, drop arms x2
Probe holder arm set, Long, drop arm x2
35 cm (13.8 in) frame bar
Additional magnetic wheels x2
Probe holder spare parts kit
4 mm ID irrigation kit (7/16 in quick connect)
User manual
Rugged carrying case

TOOLS

3 mm hex driver
Wrench for pivot button adjustment

COMPONENT IDENTIFICATION


CART

The MICROBE Cart contains the built-in positional encoder, while the removable handle allows for cable management and access to the umbilical.

FRAME BAR

Various lengths of frame bars, to which the probe holders and accessories mount, are available.

SLIP JOINT PROBE HOLDER

The versatile slip joint probe holder carries the phased array or TOFD probe and wedges with seemingly endless adjustment possibilities.

MAGNETIC WHEELS

The magnetic wheels maintain scanner contact with the inspection surface. Add additional magnetic wheels to double the magnetic attraction.

BRAKE

A brake prevents the MICROBE from unwanted rolling on a scan surface.

UMBILICAL

The vital umbilical housing provides a plug-in for optional Y-axis accessories. The umbilical also provides encoder signals to the user’s instrument and acts as cable management.

SPECIFICATIONS

 
 
 
 

    

GENERAL

Pipe Range, Circumferential: 3.8 cm (1.5 in) to flat
Pipe Range, Longitudinal: 7.6 cm (3.0 in) to flat
Pipe Range, Inner Diameter: 152.4 cm (60 in) to flat
Encoder Resolution: 19.1 counts/mm (485.1 counts/inch)
Probe Holding Capacity: 2 Phased array probes
Umbilical Length: 5 m (16.4 ft)1
Inspection Surface: Ferrous

RADIAL CLEARANCE

Radial Clearance: 9.1 cm (3.58 in)

SIZE & WEIGHT

Cart Height: 8.1 cm (3.2 in)
Cart Width (single wheel): 8 cm (3.15 in)
Cart Width (dual wheel): 10 cm (3.9 in)
Cart Length: 17.2 cm (6.8 in)2
Cart Weight: 0.77 kg (1.7 lb)3
Shipping weight: 6.62 kg (14.6 lb)4

ENVIRONMENTAL SPECIFICATIONS

Operating Environment: -20°C (-4°F) to 50°C (122°F)
Environmental Sealing: Dust-tight, watertight (not submersible)

PHASED ARRAY PROBE HOLDER SPECIFICATIONS

Minimum Wedge Width: 17.1 mm (0.7 in)
Maximum Wedge Width: 57.6 mm (2.3 in)5

TOFD PROBE HOLDER SPECIFICATIONS

Minimum Wedge Width: 17.1 mm (0.7 in)
Maximum Wedge Width: 45 mm (1.8 in)5

PROBE HOLDER PIVOT BUTTONS


01

Pivot Hole Size: 8.0 mm (0.315 in)
Wedge Type: Olympus PA
Hex Size: 9.53 mm (3/8 in)

02

Pivot Hole Size: 5.0 mm (0.197 in)
Wedge Type: Olympus TOFD, Olympus A27 DMA
Hex Size: 9.53 mm (3/8 in)

03

Pivot Hole Size: 2.7 mm (0.106 in)
Wedge Type: Sonatest DAAH PH
Hex Size: 9.53 mm (3/8 in)

04

Pivot Hole Size: 9.5 mm (0.375 in)
Hex Size: 11.1 mm (7/16 in)

06

Pivot Hole Size: 3.0 mm (0.118 in)
Hex Size: 9.53 mm (3/8 in)

07

Pivot Hole Size: 2.3 mm (0.09 in)
Hex Size: 9.53 mm (3/8 in)

08

Pivot Hole Size: Conical Head
Hex Size: 9.53 mm (3/8 in)

09

Pivot Hole Size: 5 mm (0.197 in)
Wedge Type: Internal Zetec PA/TOFD, Phoenix TOFD
Hex Size: 9.53 mm (3/8 in)

11

Pivot Hole Size: 5.6 mm (0.221 in)
Hex Size: 9.53 mm (3/8 in)

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